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    Sizing and Measuring

  • How To Measure For a Custom Suit

    • How To Measure For a Custom Suit

    Coming soon...

    Refer to the notes provided on the measurement form or feel free to call us for assistance 951.698.9948.

  • Customer Picture Samples
  • Measurement Form

    • Measurement Form

    You only need to fill out a measurement form if you'll be ordering a custom sized suit.

    Download, complete and save the form to your computer. Then upload it in the measurements section of the custom size requirements area.

    Measurement Form For Men(.pdf)

    Measurement Form For Women(.pdf)

  • Custom Vs. Standard Size Suits

    • Custom Vs. Standard Size Suits

    Standard Size Custom Size
    Made to Measure
    Measurement Form Required
    Customer Images Required
    Fit sample suit shipped to you
    Choose your design
    Choose your colors
    Choose your patches/logos
    Varialbe Lead Times
    Rush Order

    Designing and Picking Colors

  • Blank Suit Design Templates
  • Available Colors

    • Available Colors

    Leather colors available: Black, Red, Blue, White, Silver, Yellow, Yamaha Blue, Fluorescent Red, Fluorescent Orange, Repsol Blue, Fluorescent Yellow, HD Orange, Gray, Gunmetal , Kawasaki Green, Cream, Light Blue, Silver Chrome, Gold Chrome and Carbon Fiber.

  • Available Logos

    • Available Logos/Submit Your Own Logo

    Please see our list of avialable logos.

    If your logo is not listed, it can still be added to your suit, however we require you send us the image in a vector file format.

    Lead Times and Ordering

  • Rush Orders

    • Rush Orders

    Placing a rush order is the only way to garuantee a shipping time for your product.

    When placing a rush order please add the date you require the suit by to the order notes. We'll contact you if there's any issue with your requested date.

  • Lead Times

    • Lead Times

    Current Lead Time

    Lead times for custom products vary throughout the year. Current lead times listed represent our best estimate based on custom product demand.

    Lead times are not calculated from the date the order is placed, but from the date that a product is approved for production by the customer and all required measurements and images are supplied.

    PLEASE NOTE: Lead times are not a guarantee. If you have a specific date by which you must have your product, a RUSH ORDER must be placed in order to ensure timely delivery. Once a RUSH ORDER is placed, a confirmed ship date will be supplied.

    Size Chest Height Waist
    S 34" - 36" 5'3" - 5'9" 28" - 30"
    M 38" - 40" 5'3" - 5'10" 32" - 34"
    L 42" - 44" 5'6" - 6'1" 36" - 38"
    XL 46" - 48" 5'8" - 6'2" 40" - 42"
    2XL 50" - 52" 5'9" - 6'3" 44" - 46"
    3XL 54" - 56" 5'11" - 6'4" 48" - 50"
    4XL 58" - 60" 6' - 6'5" 52" - 54"

    Standard Fit Suit, and Leather Jacket Sizing

    To order a standard size custom made suit, please refer to the chart below to determine your size. Standard size suits fit a wide range of riders. You also have the option to have a "Split Fit" suit custom made if you are larger in the upper portion of your body than the lower. For example, you may fit into a size 50 suit from the waist up and a size 48 suit from the waist down. We can fuse the two size patterns together and custom make a "Split Fit" suit that will fit you best and cost less than a full custom size made to measure suit.

    US Size * Euro Size Height Weight ** Waist
    38 48 5'4" - 5'11" 130 - 145 29 - 32
    40 50 5'6" - 6'0" 145 - 160 30 - 33
    42 52 5'8" - 6'1" 160 - 175 31 - 34
    44 54 5'10" - 6'2" 175 - 190 32 - 35
    46 56 6'0" - 6'3" 190 - 210 33 - 36
    48 58 6'1" - 6'4" 210 - 230 34 - 37
    50 60 6'2" - 6'5" 230 - 250 35 - 38
    52 62 6'3" - 6'6" 250 - 270 36 - 39

    *All suits are sized US.
    ** Weight is the most important number with height and waist being a secondary guide.

Dura Over Pants

Custom Size Requirements

Custom sizes require a completed measurement form, and 6 images of yourself for fit.

Measurement Form For Men(.pdf) Measurement Form For Women(.pdf) Customer Picture Samples

$160.00
Quantity:
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Returns/Exchanges:

All "Ready To Ship" products (I.E. Not custom suits or jackets) include one free return or exchange. Simply log into your account, request a return and we'll email you a return ship label.

Jacket Sizing

We believe the best way to gage what size will work best for you is to closely follow our size chart.

That being said we've made every effort to have our sizing reflect that which our customers are most familiar with. So if you'd wear a casual jacket in a size LARGE, odds are good you'll wear a size LARGE with us as well.

Available at your local Suzuki Dealer or direct from Suzuki.com

Please Note: Closeout Items cannot be returned. Exchanges may be made based on availability but return shipping costs are the responsibility of the customer.

Returns/Exchanges:

All "Ready To Ship" products (I.E. Not custom suits or jackets) include one free return or exchange. Simply log into your account, request a return and we'll email you a return ship label.

Over Pant Sizing

Our over pants are sized to fit over a pair of pants. To find your correct size simply follow our size chart, no need to size up or down.

Back Protector Sizing

420mm (for riders 5'8" and under)

460mm (for riders 5'9" and over)

What is a "Fit Sample Suit"?

Fit sample suits are suits that we have in stock and send to customers in order to insure they've chosen the proper size before we move forward with building their custom suit.

They're offered at a discounted rate because they are only available in the two colorways shown here, and they offer no additional customization (Names, Logos, Etc...). Other than that they are no different than any other EVO suit we sell.

Can I exchange or return a fit sample suit?

Yes, fit sample suits can be exchanged for a different size if the one you order is not correct, however you will have to cover the cost of shipping. This only applies if no customization whatsoever has been done to the suit. There is no return or exchange offered for customized goods.

Lead Times For Custom Crew Shirts

Generally custom crew shirts can be completed and shipped within 2 WEEKS of design approval.

Custom Logos

Any of our avialable logos can be put on crew shirts. Or if you have your own logos in vector file format place them in a zip file and upload them in the logos section.

Chest Height Waist Weight Wears a size:
43" 6' 36" 190lbs LARGE
  • Features
  • Tech Specs
  • Sizing
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Helmet Sizing

Size CM Inches
XS 53 - 54 21" - 21 1/2"
S 55 - 56 21 3/4" - 22 1/4"
M 57 - 58 22 1/2" - 23"
L 59 - 60 23 1/4" - 23 1/2
XL 61 - 62 23 3/4" - 24 1/4"

Textile Jacket Sizing

Size Chest Height Waist
S 34" - 36" 5'3" - 5'9" 28" - 30"
M 38" - 40" 5'3" - 5'10" 32" - 34"
L 42" - 44" 5'6" - 6'1" 36" - 38"
XL 46" - 48" 5'8" - 6'2" 40" - 42"
2XL 50" - 52" 5'9" - 6'3" 44" - 46"
3XL 54" - 56" 5'11" - 6'4" 48" - 50"
4XL 58" - 60" 6' - 6'5" 52" - 54"

Textile Pants Sizing

Size Waist Inseam Length
S 30 - 32 32
M 32 - 34 32
L 34 - 36 33
XL 36 - 38 33
2XL 38 - 40 33
3XL 40 -42 33
4XL 42 - 44 34
M - TALL 32 - 34 34
L - TALL 34 - 36 35
XL - TALL 36 - 38 35
2XL - TALL 38 - 40 35

Standard Fit Suit, and Leather Jacket Sizing

To order a standard size custom made suit, please refer to the chart below to determine your size. Standard size suits fit a wide range of riders. You also have the option to have a "Split Fit" suit custom made if you are larger in the upper portion of your body than the lower. For example, you may fit into a size 50 suit from the waist up and a size 48 suit from the waist down. We can fuse the two size patterns together and custom make a "Split Fit" suit that will fit you best and cost less than a full custom size made to measure suit.

US Size * Euro Size Height Weight ** Waist
38 48 5'4" - 5'11" 130 - 145 29 - 32
40 50 5'6" - 6'0" 145 - 160 30 - 33
42 52 5'8" - 6'1" 160 - 175 31 - 34
44 54 5'10" - 6'2" 175 - 190 32 - 35
46 56 6'0" - 6'3" 190 - 210 33 - 36
48 58 6'1" - 6'4" 210 - 230 34 - 37
50 60 6'2" - 6'5" 230 - 250 35 - 38
52 62 6'3" - 6'6" 250 - 270 36 - 39

*All suits are sized US.
** Weight is the most important number with height and waist being a secondary guide.

Pre-May 2016 Leather Suit and Jacket Sizing

Custom Size Suits

To order a custom size suit, you will need to do the following to ensure a proper fitting suit. Please call before taking measurements for pointers and advice. We are not responsible for the improper measurements supplied. We are more than happy to take the measurements if you would like to schedule an appointment with us.

  1. Download either the measurement form for men(.pdf), or for women(.pdf) and read in full before taking any measurements.
  2. Take three pictures of yourself (See Customer Image Examples) from the front, side and back (full frame, from head to toe with no angle) wearing nothing but compression shorts (and a sports bra for women) with your waist line clearly marked as asked for on the measurement form. A 1/2 inch red VELCRO® Brand fastener tape is preferred to mark the waist line. It is easliy seen and will hold its place for consistency. This is to be a level line from all sides on the body.
  3. Send in your measurement chart by email, mail or fax.
  4. Call 800.299.9651 to place your order.

All length measurement points should be marked with an ink pen on the body for exact start and stop points. This will ensure there is no overlap when taking these measurements. Pilot is not responsible for incorrect measurements sent to us or suits made from them. Please call with any questions about this.

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Product Description

2017 Pilot DURA Over Pants

  • Constructed of Pilotex 600D NPF throughout with overlay panels at knees with triple and double stitched seams for high strength

  • Seat has high strength double wall Pilotex 600D NPF panels from waist to thigh, leg to leg

  • Pilotex 1000D FlexDura used in crotch and behind knees for ease of movement

  • Reflective 3M Scotchlite panels on outside of calf for increased visibility at night

  • Sewn in waterproof/windproof and breathable REISSA® membrane allows allows moisture out, not in

  • Large main zipper with waterproof gusset to keep water out while seated

  • Large YKK EZ PULL zippers on outside of legs with Velcro wind flap

  • Removable, 3 position adjustable CE approved Core Force Active armor technology in the knees that flexes and conforms to the body for comfort, but hardens and disperses force upon impact

  • Exclusive RedTab system used on adjustable knee armor pockets for locating access points in low light conditions

  • RedTab internal waist straps accept Pilot V-BRACE Suspenders

  • Two zippered large YKK EZ PULL hand/cargo pockets

  • Two zippered waterproof intake vents on thighs

  • Sewn in tail bone pad

  • Large lower back stretch panel for ease of forward motion

  • Sewn in hip webbing loops to hang pants from when not is use

  • Elastic main zipper flap pull with double non-scratch rubber head snaps

  • Adjustable Velcro waist straps with elastic pulls and elasticized hip panels to adjust fit

  • Ankle straps are fully adjustable with Velcro

  • Elastic pull tabs at ankle flaps

  • Screened Pilot logo on front, TRIAD logo on back of waist

  • Perforated hip pads can be replaced with upgraded Pilot Core CE level 2 micro cellular PU hip pads

  • 8" attachment zipper includes both sides of zipper to be used with any jacket

  • Also available in TALL lengths, sizes M - 2XL

  • 2 Year Warranty

What's new from the outgoing model?

  • All new design for 2017 replaces the Omni Over Pant giving it a new separate identity

  • All new CE approved Core Force Active armor technology made of polyurethane foam is soft and flexible, but hardens and absorbs upon sudden impact

  • Now offering TALL lengths in sizes M-2XL

  • Newer, low sheen Pilotex 600D NPF material used

  • New easier to use EZ PULL zippers on outside of leg ease on/off use

  • All new screening of Pilot and TRIAD logos at front waist and upper back waist

  • Main waist flap and ankle flaps use all new elastic pull tabs

  • Blank rubber head snaps replace Pilot logo snap heads

  • RedTab straps in waist will accept all new Pilot V-BRACE suspenders

  • Standard hip pads now perforated for airflow

  • TPU pulls on waist straps replaced with elastic

  • PPSS System - Panel to Panel/Seam to Seam sewn in Velcro for high strength

Materials
Outer ShellPilotex 600D, 1000D Flexdura fabric in crotch and behind knees
Inner LinerSewn in Reissa waterproof membrane
Armor
KneesMicro cellular CE approved armor
HipsMicro cellular armor, can be upgraded to Pilot Core CE armor
Pockets/Storage
External2 Zippered hand pockets
Adjustability
WaistVelcro straps with TPR pulls, elasticized hip panels
AnklesFully adjustable velcro ankle straps
Comfort Features
ZipperLarge main zipper and waterproof gusset
Leg ZipperWaterproof zipper from outside of hip to ankle
Visibility
Legs3M Scotchlite stripes on outside of calf
Pockets/Liner AttachmentRed Tab System for easy access in low light conditions
Warranty
2 YearsCovers pants in case of premature failure or manufacturer defects

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